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Page d'accueil " Applications " Nettoyage par ultrasons Tamis de contrôle

Nettoyage par ultrasons des tamis de contrôle

Obtenir des conseils dès maintenant

Pour évaluer la qualité des produits en vrac, la détermination de la répartition des grains par analyse granulométrique à l'aide de tamiseuses ne cesse de gagner en importance. Les tamis d'analyse sont des instruments de contrôle de haute précision qui sont indispensables dans le contrôle de la qualité, la recherche et la surveillance de la production.

La condition préalable à des résultats reproductibles est un tissu sans résidus. Les dépôts et les particules coincées - appelées grains limites - réduisent considérablement la perméabilité des tamis métalliques. Un nettoyage minutieux est donc indispensable. Comme les méthodes de nettoyage mécaniques se heurtent souvent à des limites physiques et comportent des risques pour le moyen de contrôle, les fabricants de tamis recommandent dans le monde entier l'utilisation standardisée de bains à ultrasons.

Vous avez besoin d'aide pour choisir l'échographe le mieux adapté à votre laboratoire ? Contactez nos experts produits pour obtenir des conseils sans engagement sur nos solutions système adaptées.

Obtenir des conseils dès maintenant

Éviter la perte de précision grâce à l'utilisation ciblée des ultrasons

Les tamis de contrôle courants ont des ouvertures de maille standardisées conformément aux normes internationales telles que la norme ISO 3310, qui vont généralement de 2 mm à 63 µm dans la pratique. Les ouvertures de maille inférieures à 20 µm sont plutôt rares et réservées à des applications spéciales en laboratoire.

Le choix de la bonne méthode de nettoyage dépend en grande partie de cette taille de maille :

  • Tamis grossier : Les mailles très grossières sont souvent encore faciles à nettoyer par simple rinçage.
  • La transition critique : Pour les ouvertures de maille inférieures à 500 µm, les fabricants conseillent généralement un nettoyage dans un bain à ultrasons qui préserve le matériau. Jusqu'à une limite d'environ 250 µm, un brossage manuel très prudent est certes encore possible sous certaines conditions, mais le risque de déformer durablement le tissu métallique sensible augmente déjà sensiblement à ce niveau.
  • Des tamis fins : Au plus tard dans la plage inférieure à 125 µm - et surtout à 63 µm et plus fins - les méthodes mécaniques ne suffisent plus. Les particules s'accrochent obstinément aux mailles fines et toute tentative de nettoyage manuel endommage inévitablement le moyen de contrôle.

C'est là que le nettoyage par ultrasons fait valoir ses atouts. Il fonctionne sans contact grâce à la force physique de la cavitation : dans un bain d'eau, les ondes sonores génèrent des bulles microscopiques qui, en implosant, arrachent les grains limites coincés, même dans les mailles de tissu les plus fines. L'un des principaux avantages de ce procédé est que la taille des mailles et la tension du tissu restent inchangées. Les impuretés sont entièrement éliminées, même dans les endroits difficiles d'accès du cadre du tamis, ce qui empêche à coup sûr tout entraînement de matière dans l'échantillon suivant.

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Avant

Après

Nettoyage par ultrasons

  • Température : 40 °C
  • Durée : 10-15 mins
  • Préparation de nettoyage : TICKOPUR R 33
  • Concentration : 3-5 %

Les produits adaptés à chaque utilisation

  • SONOREX DIGITEC DT 106 Bain à ultrasons Image

    SONOREX DIGITEC DT 106 Bain à ultrasons

    1.161,00 € (plus Expédition & TVA) Clients professionnels uniquement

    excl. 19% TVA

    plus Frais d'expédition

    Ajouter au panier
  • SONOREX SH 7 Porte-filtre Image

    SONOREX SH 7 Porte-filtre

    57,00 € (plus Expédition & TVA) Clients professionnels uniquement

    excl. 19% TVA

    plus Frais d'expédition

    Ajouter au panier
  • TICKOPUR R 33 Nettoyant universel pour nettoyage par ultrasons

    TICKOPUR R 33 Nettoyant universel pour nettoyage par ultrasons, concentré

    25,00 € - 1.320,00 € (plus Expédition & TVA) Clients professionnels uniquement

    hors TVA

    plus Frais d'expédition

    Choix des options Ce produit a plusieurs variantes. Les options peuvent être choisies sur la page de produit
  • SONOREX SUPER RK 1028 CH Bain à ultrasons avec chauffage Image

    SONOREX SUPER RK 1028 CH Bain à ultrasons avec chauffage

    3.913,00 € (plus Expédition & TVA) Clients professionnels uniquement

    excl. 19% TVA

    plus Frais d'expédition

    Ajouter au panier
  • SONOREX SH 28 C Porte-filtre Image

    SONOREX SH 28 C Porte-filtre

    286,00 € (plus Expédition & TVA) Clients professionnels uniquement

    excl. 19% TVA

    plus Frais d'expédition

    Ajouter au panier

Le processus de préparation dans le quotidien du laboratoire

Un processus de nettoyage reproductible préserve les instruments de contrôle coûteux et garantit que les tamis sont rapidement prêts pour l'analyse suivante. Le processus recommandé comprend les étapes suivantes :

Préparation et chimie

La préparation biodégradable TICKOPUR R 33 est ajoutée au bain-marie à un dosage de 3 à 5 %. Il faut éviter d'utiliser des détergents fortement basiques avec un pH supérieur à 11, car ils peuvent attaquer le matériau du tamis. La température du bain est réglée à 40 °C, ce qui ménage le matériau.

Positionnement et sonorisation

L'emplacement dépend de l'appareil utilisé. Dans les modèles destinés au nettoyage de tamis individuels, le tamis peut être positionné à plat. Si plusieurs tamis sont traités simultanément dans des bains plus grands, nous recommandons des supports de tamis spéciaux comme le SONOREX SH 7 ou SH 28 C. Les tamis y sont réglés verticalement et tournés manuellement pendant le processus. Cela garantit que les particules dissoutes tombent sans obstacle au fond de la cuve. Une durée de sonification de 2 à 5 minutes à une puissance modérée est généralement tout à fait suffisante.

Rinçage et séchage

Après le prélèvement, un rinçage minutieux est effectué avec de l'eau déminéralisée. Les tamis sont placés verticalement pour s'égoutter, puis séchés à l'air à température ambiante. Un bref rinçage à l'éthanol ou à l'isopropanol accélère certainement le séchage, car ces liquides s'évaporent rapidement et sans laisser de résidus.

Remarque importante sur la compatibilité des matériaux : Ces paramètres sont également valables pour les tamis de contrôle modernes avec cadre en plastique, par exemple en polypropylène ou en polyamide. Comme la température de 40 °C se situe nettement en dessous des zones de déformation critiques, le procédé ne présente aucun risque. Cependant, quel que soit le type de tamis utilisé, une sonorisation trop longue ou trop fréquente peut entraîner à long terme un affaiblissement ponctuel des joints sensibles soudés ou collés entre le tissu et le cadre.

Obtenir des conseils dès maintenant

Des configurations d'appareils éprouvées pour chaque débit d'essai

En fonction du volume de nettoyage quotidien et du diamètre des tamis utilisés, des bains à ultrasons spécifiquement adaptés se sont établis dans le quotidien du laboratoire.

  • Solutions pour les tamis individuels : les modèles compacts SONOREX SUPER RK 106 et SONOREX DIGITEC DT 106 (pour les tamis jusqu'à Ø 200 mm) conviennent pour le nettoyage ciblé de tamis individuels. Pour les tamis de contrôle de grande taille, jusqu'à un diamètre de 500 mm, les modèles correspondants à grand bain RK 1040 et DT 1040 sont disponibles.
  • Traitement à haut débit : Si plusieurs tamis d'analyse doivent être nettoyés en parallèle dans la surveillance de la production, les solutions BANDELIN comme la SONOREX SUPER RK 1028 C ou la SONOREX DIGITEC DT 1028 C sont recommandées. Avec le support d'accrochage approprié, il est ici possible de traiter simultanément jusqu'à cinq tamis (Ø 200 mm).

Prêt pour des résultats d'analyse reproductibles ? Demandez conseil sur les bains à ultrasons SONOREX éprouvés pour vos besoins en laboratoire !

Obtenir des conseils dès maintenant

Exemple d'application en vidéo

Pour vous aider à réaliser un nettoyage américain optimal, nous avons rédigé un aperçu d'exemples de nettoyages.

BANDELIN sur YouTube

FAQ - Questions fréquentes sur le nettoyage des tamis de contrôle

Un jet d'air comprimé puissant ou les températures élevées d'une étuve peuvent déformer la fine toile métallique. Cela modifie la taille normalisée des mailles et la tension du tissu diminue, ce qui rend le tamis inutilisable pour des analyses précises. La méthode la plus douce est l'égouttage vertical suivi d'un séchage à température ambiante.

Oui, les cadres en matières plastiques telles que le polypropylène ou le polyamide résistent sans problème à la température recommandée du bain, qui est de 40 °C. Il est important de prévoir un temps de sonorisation court, d'environ 2 à 5 minutes, et d'utiliser un panier suspendu ou un porte-filtre afin d'éviter tout contact direct avec le sol.

Pour un nettoyage par ultrasons qui préserve les matériaux, nous recommandons le concentré universel TICKOPUR R 33 à un dosage de 3 à 5 %. Les nettoyants fortement basiques avec un pH supérieur à 11 ne doivent pas être utilisés, car ils peuvent attaquer les alliages métalliques et les composants en plastique des instruments d'essai.

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Entrez en contact avec nous

CONTACT

E-mail

info@bandelin.com

Appelez-nous !

+49 30 76880-0

Adresse

Heinrichstraße 3-4, 12207 Berlin

Vers le formulaire de contact

Bandelin Electronic

La qualité depuis 1955

Nous sommes une entreprise familiale berlinoise de troisième génération, spécialisée dans le développement, la fabrication et la vente d'appareils à ultrasons, d'accessoires correspondants et de produits de nettoyage et de désinfection spécifiques à chaque application. Nous nous distinguons par un haut degré d'intégration verticale, un site de production moderne et des collaborateurs motivés, qui sont les garants de produits de qualité sans cesse renouvelés.

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